CNC Plasma/Gas Profile Cutting Machine -- CUB
CUB series of miniature CNC profile cutting machines is targeted at small and medium scale industries. Portable CNC machines have almost all the features of a big CNC machine. AutoCAD drawings are converted into codes using the nesting software and transferred to the machine through pen drive. The machine cuts all shapes and parts as designed. An accuracy of 0.5mm may be expected from this machine of basic size of 1500mmx3000mm. It is possible to mount two torches of Plasma or oxy-fuel within the cutting width of 1500mm. The length of the machine can be up to 6000mm. Cutting capacity will depend upon the capacity of Plasma cutting machine. Most commonly used range is 1-30mm. However there is no limit up to 100mm.
Special Features:
- 2 axis system with precision machined Rack and Pinion Drives.
- Extrusion mounted precision guideways.
- Digital AC Servo drives and motors for high speed, superb control, high precision and high repeatability water table for.
- Low backlash (7 arc min) heavy duty gearboxes for smooth motion.
- Cable drag chains for hoses and cables.
- Positioning Accuracy : +/-0.5 mm, Repeatability: +/-0.5 mm
- Drive rack mounted directly on extrusion surface with guideways for precise alignment.
- Plasma/Oxy-Fuel torch carriage with Up/Down Control.
- Drive Speed upto 6m/min.
- Bluetooth Ready.
- 100% Indian Product.
- Working length upto 3m (Extendable).
- Plasma / Oxy Fuel torch carriage with height control.
- Capacitive torch height sensing for Oxy Fuel.
- Arc voltage control for Plasma.
- Low cost, High durability.
- Portable yet robust.
- Optimal space utilization.
- Cutting cost is reduced to only 30 % by Air Plasma Cutting.
- Possible to cut metals of 0.30 mm thickness.
- Initial Height Sensing (IHS) and Auto Height control for Plasma cutting.
- Capacitive Height Controller for gas cutting.
- Auto ignition for gas cutting.
- Auto nesting software.
- Dependable after sales training & support.
- Plasma Cutting up to 50 mm.
Optional Features:
- Working length upto 3m.
- Fully automatic Nesting feature.
- Import CAD drawings (dwg, dxf).
- Capacitive Torch Height Sensing.
- Fume extraction table with filters / water table for better environment.
- Interface with storage devices - floopy drive, USB storage devices.
- Remote diagnostics.
Usage:
- CNC Plate profile cutting machines are commonly used to cut any kind of profile on plate, which requires precision and higher cutting speed.
Technical Specification Of CUB:
- Plate Cutting
- Max Cutting Length : 3 meters, 6 meters, 9 meters, 12 meters.
- Max Cutting Width : 1.5 meters.
- Number of Torches : Plasma &/or Oxy-Fuel.
- Drive mechanism : LM guides & Rack and Pinion for X axis, LM guides & Rack and Pinion for Y axis, Ball screws for Z axis.
- No. of controlled axes with independent drives : X axis- 1 no., Y axis- 1 no., Z axis- 1 no. (torch up-dn movement)
- Drive Speed : Up to 15 Meters/Minute
- Positional Accuracy : +/- 0.5 mm
- Repeatability : +/- 0.5 mm
- Height control : Initial Height Control & Automatic torch height control through arc voltage control (For Plasma).
- AC Servo motors : X axis- 1 nos.,Y axis- 1 nos., z axis- 1 nos.
- Cable conveyors : Cable drag chain system.
- CNC controller make : Adtech / Hypertherm / Camsoft.
Standard Scope of Supply:
- Miniature CNC profile cutting machine along with CNC controller, hardwares, motors, drives, software & drag chains for cables.
- CNC Controller:
CUB Series CNC Controllers are standalone controllers with embeded intelligence. These controllers also have built-in PLC's where customized programs can be downloaded. Navigation is through touchscreen based menu driven user interface making it extremely easy to opearte. Use 32-bit high-performance CPU and super-large scale programmable element FPGA, apply real-time multi-task control technology and hardware interpolation technology, and have high stability when working. - Torch height control unit: This mechanism ensures that the torch maintains a constant distance from the plate. During cutting, if there is undulation in the plate, there is a chance that the torch touches the plate surface and this may result in torch damage and damage of the profile being cut.
- Rack & pinion:
Positioning speed and accuracy of cutting depends on the selection of components. CUB series uses most meticulously picked components to achieve positioning accuracy : +/-0.5mm and repeatability : +/- 0.5 mm constantly and consistently over years. - Servo motors:
- Nesting Software:
A good nesting software helps the user in achievingprecise tolerance of cut parts, high productivity by nesting, less wastage and zero down time. Features include auto validation, Simulation, Dimension/Enquiry Function, Lead-In Styles, Cutting Parameters, Corner Loops, Offcuts & Scrap Cuts, Grain Alignment etc. Nesting and cutting modules have direct and maximum influence on profile cutting applications. - Bluetooth Enabled:
CUB series profile cutting controllers are bluetooth ready. With such devices, it is possible to connect several CNC's in the plant to a central computer. It is even possible to exchange data between 2 or more CNC's.
Optional:
- Cutting Bed.
- Fume Extraction System.
- Water Bed.
- Plasma Power Sources:
The CUB series can be interfaced with a wide variety of Plasma Sources including our own KALI (both converterized and inverterized), kjellberg or Hypertherm. Up/Down control for the torch is provided on the main panel. - Oxy Fuel Torch:
The CUB Series can be interfaced with an oxy-fuel torch. Up/Down control for the torch is provided on the main panel. - Gas Manifold:
SINGLE- SIDE CYLINDER MANIFOLD
It is specially designed for the single gas source, and it can be widely used as a standby system for the main gas source or other gas source like tank gas.
STRUCTURAL FEATURES
open structure design.
Blind plug at the pipe end for possible extensive.
The whole system passed pressure test safe and reliable.
Either wall or horizontal installation. - STANDARD CONFIGURATION
High pressure hoses are metal hoses, or oxygen cylinder manifold use red copper pipes, the acetylene cylinder manifold uses chrome plate metal stainless steel pipes.
Flashback arrestor at the outlet of the acetylene and propane cylinder manifold.
Adopting pressure reducer with large flow. - Gas Control Panel for Water Cooled Plasma Torches.
Consumables:
- Oxy-Fuel -
- Torch Nozzle.
- Gas Torch Plasma -
- Nozzle.
- Electrode.
- Front Cap.
- Plasma Swirl.
- Contact Tube.
- Electrode Holder
- Nozzle Holder.